Battery



Patented June" 12, 1928;

, UNITED STATES PATENT OFFICE.

EAB'NEST J. PETBIE AND GEORGE E. HANNAH, LOS ANGELES, CALIFORNIA,

BATTERY.

Ho Ilrawing.

19 separator and an absorbent for the liquid electrolyte; and diatomaceous earth, either in its natural state or dried, has been used for this purpose.

Diatomaceous earth, otherwise known as tripoli orkieselguhr, and sometimes incorrectly termed infusorial earth, consists-of a siliceous deposit of the shells of diatoms occurring in friable masses or earthy form,

and is particularly adaptable as an absorbent for the electrolyte of a storage battery, due to its porosity and light weight, its eat absorbing properties, and the not affected by heat or cold nor sub ect to decomposition, decay, or any physical change 2 with time.

As a result of these characteristic properties of diatomaceous earth, its use as an absorbent for the electrolyte of a storage battery reduces internal resistance so asto I!) maintain a substantially constant 'difierence of potential between the terminals of the battery, and practically eliminates poloriyation caused by evolution of gases at the electrodes, and also reduces evaporation of the.

31 electrolyte and tends toprevent buckhng or shedding of the plates.

These advantages result fromthe permeability of the diatomaceous earth which causes low-resistance, the porosity of the substance 40 which permits free passage of gases while preventing acid spraying, and the absorptive qualities of the material which carry a vvay accumulation of gases at the plates and also maintain the electrolyte in suspension so as to reduce evaporation and expose the electrolyte to all portions of the plate surfaces in order to prevent hardening of the plates and reduction in capacity of the battery.\; The.

light Weight of diatomaceous earth together 59 with its high absorptive roperties also permits practically the entire spaces between and around the plates of a battery to befilled with the material, since it will absorb fact that it is Applioation filed larch 10,.1926. Serial No. 88,785.

suflicient electrolyte to in no way reduce the capacity of the battery, and creates practically no increasein its weight, and at the same time provides a packing between the plates which holds the active material in 7 place so as to prevent shedding, and which also resists the pressure exerted by a plate attempting to buckle so as to overcome such Warping tendency. u

The foregoing advantages of dlatomaceous earth as an absorbent for an electrolyte are well known and have been utilized in the coristruction of batteries, the diatomaceous earth being ground and used in its natural state, or

being impregnated with an electrolyte after being first dried of all moisture; but such use of natural or simply dried diatomaceous earthhas not resulted in maximum efliciency, due to the tendency of the material to become agglomerated, thereby reducing its porosity and permeability with a consequent reduction in its absorptive properties.

Agglomeration of the diatomaceous earth is believed due to the fact that while such material is almost entirely hollow siliceous shells ofdiatoms, chemical analysis of the material reveals not only silica and moisture, but anfappreciable quantity of organic matter and traces of such substance as lime, magnesia, iron oxide and alumina. The hollow tubular shells of diatoms maintain their microscopic cellular construction even when ground, and the material therefore tends to retainits porosity, but it is believed that the presence of organic matter and traces of other substances in the chemical compositlon, accounts for the tendency of the miscrescopic shells to unite when picked tightly and thereby form a somewhat agglomerated mass in which although a high degree of perhiesbility is retained, maximum porosity is It is also apparent that the presence of fnoisturerin the natural diatomaceous earth reduces its absorptive properties so that it is not of maximum efficiency as a medium for carrying an electrolyte in suspension; and while it has been heretofore proposed to correct this condition by first heating the natural earth so as to dry it of all moisture, such a heating temperature which is only approx imately 100 degrees C., is not sufliclent to in any way alter the chemical composition or destroy organic matter in the diatomaceous earth, and consequently simply drying the material does not obviate its tendency to become agglomerated.

We have discovered that if the natural diatomaceous earth is so heated as to not only dry it of moisture, but also drive off all volatile constitutents and cause oxidation of certain of the constituents other than silica, including complete destruction of all organic matter, the resulting calcinedproduct may be ground and packed without the formation of such a compact or agglomerated mass as to prevent the free permeation of gases, while at the same time providing a sufficiently close contact of the granular cells which constitute the diatomaceous earth, to oxids wh1ch in storage batteries travel from one pole to the other.

The heat utilized for calcining the diatomaceous earth is approximately 2,000 degrees F. in order to calcine ,the material at a low red heat which is'not sufficient to cause fusion, but which is sufficiently in excess of simply a drying heat to reduce the earth to substantially pure silica free of all foreign constituents but retaining its microscopic form of hollow tubular shells. The calcined earth is preferably ground to from 40 to 80 mesh which produces a finely divided mass without destroying its cellular structure.

The 'diatomaceous earth, as a result of calcining and grinding, is of a finely divided granular form showing microscopic, hollow, tubular cells, with the granular particles incapable of uniting "in an agglomerated or paste-like mass, but retaining their .integrity so as to form distinct, minute interstices extending in all directions through the earth.

The calcined earth is therefore of maximum porosity and permeability having the est degree of absorptive properties with the res or interstices of extremely minute size/3: maximum quantit of an electrolyte may us be absorbed an held in suspension for greatest capacity of a battery; and properly maintaining the electrolyte in suspension prevents Stratification of the acid' and consequently reduces loss of capacity, and also obviates the possibility of freezing.

The increased porosity of the calcined earth provides for maximum circulation of the gases and thereby revents acid spraying and also insures efiibient heat radiation so as to maintain a relatively, cool battery; and the fact that calcined diatomaceous earth does not pack into an, agglomerated mass prevents the formation of gas pockets.

The formation of granular cells as a result of the calcining, whereby the particles retain their integrity even when packed, produces a homogeneous structure with pores so minute that the oxidsand metallic particles carried along by the charging and disprevent the passage of the metallic charging action of the battery are unable to penetrate; and consequently treeing is prevented since there can be no bridging of the plates by metallic deposits.

Furthermore the diatomaccous earth being in minute granular form, permits of it being tightly packed between the plates of a battery without loss of porosity, while at the same time holding the active material in place so as to prevent shedding, and resisting pressure in the battery so as to eliminate buckling of the plates.

Calcining of the diatomaceous earth to produce a granular structure, also increases its specific gravity by the change from a light, flaky medium to a more dense and homogeneous substance, and as a consequence the use of the calcined earth as an absorbent for an electrolyte provides a highly efiicient separator for the plates of a battery.

It will thus be seen that the use of calcined diatomaceous earth as an'absorbent for the electrolyte of a battery, rather than using the natural or merely dried earth, provides for increased efiiciency by the chemical change to substantially pure silica of microscopic cellular structure. The calcined earth therefore forms a granular material adapted to pack to a homogeneous mass without becoming agglomerated or of a paste-like constituency and retaining the identity of the individual cells so as to insure minute pores between the granular particles; and as a consequence the calcmed earth is of maximum porosity-and permeability with high absorptive properties, so that it is particularl ada ted'for use as an absorbent for thee ectro yte of a storage battery.

We claim: 4

1. An absorbing medium for the electrolyte of a storage batte oomprisin shells of diatoms freed of su stantially' al foreign matter but retaining their microscopic cellular structure as a result of prior heatin to a temperature which is in ex cess of drying temperature and suflicient to drive ofl:' volatile constituents and destroy organic matter but which constantl remains below minimum temperature w 'ch will cause any fusionof the diatoms.

2. An absorbi" medium for the electrolyte of a storage attery formed from diatomaceous earth which has been freed of substantially all foreign matter but retaining its microscopic cellular structure as a. result of prior heating to a temperature which is in excess of dryin and suflicient to drive of? V0 atile constitutemperature ents and destroy organic matter but which lyte of a storage battery comprising shells of diatoms freed of substantlally all foreign matter but retaining its microscopic cellular structure as a result of prior heating to approximately 2,000 degrees F. which is in excess of dr ing temperature and sufficient to drive 0 volatile constituents and destroy organic matter but which is below minimum temperature which will cause any fusion of the diatoms.

In testimony whereof they have afiixed their signatures to this s ecification.

. EARNE T J.- PETRIE. GEORGE R. HANNAH. 

